Core idea

Why Formula Guidance Matters

Most failures happen due to wrong sequence, unstable binder balance, contamination or weak batch discipline.

Stability Targets

Settling control, odor control, viscosity/workability and shelf stability planning.

Raw Material Discipline

Cow dung powder prep, filler selection, binder choice and water quality control.

Repeatable Batches

Same output every time using batch sheets and process checkpoints.

Training-Friendly SOP

Easy steps for operators—ideal for cow dung paint manufacturing training.

QC Checkpoints

Basic checks at each stage to reduce complaints and returns.

Backed by IPCS

Formula/process support as a brand of Indian Paints Consulting Services.

Process steps

Cow Dung to Paint Manufacturing – Step-by-Step

This is a high-level process layout (exact batch details can be shared via enquiry/consultancy).

Step 1: Raw Material Preparation

Cow dung drying/processing → powder handling → storage to avoid moisture and contamination.

Step 2: Base Premix

Pre-mix fillers/minerals and basic components so the batch remains uniform.

Step 3: Dispersion & Mixing

Use disperser/tank mixing for uniform blend and better finish stability.

Step 4: Additive & Binder Balancing

Add binder/herbal additives at the right stage to avoid instability and poor film.

Step 5: QC Check & Correction

Check workability, settling, drying, coverage; correction loop before packing.

Step 6: Filling & Packing

Clean packing line discipline to maintain batch consistency.